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The difference between automatic lathe and CNC lathe machining
Different metal nuts processed by automatic lathe
Our company provides automatic lathe processing of various nuts, including but not limited to the insert nuts for injection molding as shown in the left picture. There are a large number of examples of this product in other directories on this website:
It also includes hexagonal and thin copper nuts, non-standard special nuts, etc. The process of turning various nut parts on automatic lathes.
Category: CNC turning services
Tag: CNC turning
During the operation of the automatic lathe, the tool and frame move and process simultaneously. This is very different from CNC lathe processing or machining center. The turrets of CNC lathes or machining centers are processed in turn. Some of the more high-end multi-axis linkage CNC lathes can process two positions at the same time, and the price is very high, and it is not true synchronous processing.
Automatic lathe processing is like "group fight", and CNC lathe processing is like "wheel battle". This analogy is not very good, as long as you understand the meaning.
For the purpose of shooting, this is the processing image of stopping the fuel injection and reducing the speed, 6 seconds per frame. The processed product is such a nut:
For suitable parts such as small shaft pins, small nuts, etc., the processing efficiency of automatic lathes is 10000PCS/per shift (calculated by 10 hours) is not difficult, which is unimaginable for CNC lathes
2. Cost.
On the one hand, as mentioned above, the improvement of efficiency means the reduction of cost;
On the other hand, the price of the equipment itself is not high and the depreciation cost is low, so in general, the unit price of products processed by automatic lathes is often very cheap. (Of course, the cheapness mentioned here refers to our company's product quotation guidelines, I don't know whether other manufacturers are cheaper)
3. Precision.
Dimensional accuracy, surface finish, concentricity, etc., are in fact not lower than CNC lathes, unless they are not suitable for products processed by automatic lathes.
4. Automatic lathes almost integrate the advantages of CNC lathes, cold forging machines, and ordinary lathes, and the product cost seems to be closer to that of cold forging. This is also the reason why automatic lathe processing has flourished in China in recent years.
What products can automatic lathes do?There are many types of products that can be processed by automatic lathes. In addition to the products displayed on this page and the general products in other catalogs on this website, it can also process professional parts in various industries. For example, various small parts in the connector industry, riveting parts in the cabinet industry, and various professional parts and components used in electronics, sheet metal, communications, and automobiles can all be produced.
The maximum outer diameter is within 32MM, and the materials include but are not limited to: stainless steel, copper, easy-car iron, aluminum, titanium alloy
Different metal nuts processed by automatic lathe
Our company provides automatic lathe processing of various nuts, including but not limited to the insert nuts for injection molding as shown in the left picture. There are a large number of examples of this product in other directories on this website:
It also includes hexagonal and thin copper nuts, non-standard special nuts, etc. The process of turning various nut parts on automatic lathes.
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CNC milling and turning stainless steel Price
The main properties of stainless steel
The workability is much worse than that of medium carbon steel. Taking the machinability of ordinary No. 45 steel as 100%, the relative machinability of austenitic stainless steel 1Cr18Ni9Ti is 40%; The relative turning workability of ferritic stainless steel 1Cr28 is 48%; Martensitic stainless steel 2Cr13 is 55%. Among them, austenitic and austenitic + ferritic stainless steels have the worst machinability.
Custom Copper Precision Turning Parts
Our company is good at turning all kinds of copper parts, all kinds of valve parts, electrical bronze parts, brass nuts, mobile phone antennas, external knurling (straight grain / twill / net grain) and so on. The picture on the left shows a turned copper core. Used in valves, the material is C3604 fast-cutting steel brass, and the copper turning parts customized according to customer requirements are used as the valve stem and valve core. Used in valves of internationally renowned brands. Automatic turning and forming, after the head milling edge and the rod milling edge, the angle is 60 degrees. Slotted head. The outer diameter is 12.7mm, and the total length is 70mm. The forming turning tool has been used many times in the processing of this copper precision part. In order to solve the accuracy of the R angle and chamfering of the inner groove, CNC machining was initially adopted. Later, in order to save costs, automatic lathe processing was used.
OEM 304 Stainless Turning Precision Component
Our company produces SUS303, 304, SUS400 series, 316F stainless steel precision turning parts and lathe parts of various specifications and sizes.
The product on the left is a representative stainless steel turning part produced by our company:
Stainless steel turning parts with threads, steps and milled hexagonal edges are made of SUS303 stainless steel, thread specification M4,
Maximum outer diameter (ie its head diameter): 10mm, total length 38mm
Features: Axial face milling hexagonal, large turning volume, high precision, semi-finished products are completed by automatic lathe + hydraulic milling machine milling hexagonal face + thread rolling machine rolling. This turning part is used in a well-known electrical appliance for fastening and adjustment.
Turned parts of free-cutting steel, carbon steel, and environmentally friendly iron
our company also produces various free-cutting steel carbon steel turning parts. These carbon steels include:
Free cutting steel 12L14
The picture on the left is a representative carbon steel turning part of our company. The surface is blackened and oxidized. Generally, turning parts of carbon steel require surface treatment to prevent rust. Available surface treatments include:
Galvanized (including environmentally friendly blue and white zinc and environmentally friendly color zinc), nickel-plated, black oxide (as shown in the left picture), etc.
Turning Non-standard stainless steel screw
Material: SUS303 commonly used imported stainless material,
At the same time, it can also be CNC machined SUS410 / 416/420 (the highest heat treatment hardness can reach HRC65) and SUS316F (with higher anti-rust performance)
High precision and exquisite appearance. Is particularly good longer shaft, the stepped type, milling, threaded type parts. Can be produced according to customer drawings. Maximum machining outer diameter 32mm, longest machining length 800mm or longer