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CNC Turning Precision Parts Service
CNC lathe processing is a high-tech processing method of precision hardware parts. Various types of materials can be processed: 316, 304 stainless steel, carbon steel, alloy steel, alloy aluminum, zinc alloy, titanium alloy, copper, iron, plastic, acrylic, POM, UHWM and other raw materials. It can be processed into a complex structure of square and round parts.
Category: CNC turning services
Tag: CNC turning
Turning refers to lathe processing, which is a part of mechanical processing. Lathe processing mainly uses turning tools for precision turning of rotating parts. Lathes are mainly used for machining shafts, discs, sleeves and other rotating or non-rotating parts with a rotating surface. It is the most widely used type of machine tool processing equipment in machinery manufacturing and repair factories.
CNC lathe processing is a high-tech processing method of precision hardware parts. Various types of materials can be processed: 316, 304 stainless steel, carbon steel, alloy steel, alloy aluminum, zinc alloy, titanium alloy, copper, iron, plastic, acrylic, POM, UHWM and other raw materials. It can be processed into a complex structure of square and round parts.
Technical problems of CNC turning
Turning processing is one of the most widely used in the machine manufacturing industry. The number of lathes is large, the staff is large, the processing range is wide, and the tools and fixtures used are numerous. Therefore, the safety technology of CNC turning processing is particularly important. Its key tasks are as follows:
1. Damage from cutting chips and protective measures. The steel materials of various parts processed on the lathe have good toughness, and the chips produced during turning are full of plastic curl and have sharp edges. During high-speed cutting of steel parts, red hot and long chips are formed, which are very easy to hurt people. At the same time, it is often wound on the workpiece, turning tool and tool holder. Therefore, iron hooks should be used to clean or pull out in time during work, and stop to clean when necessary, but never remove or pull off by hand. In order to prevent chip damage, chip breaking, chip flow control measures and various protective baffles are often taken. The chip breaking measure is to grind chip breakers or steps on the turning tool; Use appropriate chip breakers and mechanical clamping tools.
2, Clamping of the workpiece.
In the process of turning, there are many accidents caused by improper clamping of the workpiece: such as damage to the machine tool, broken or broken tool, and the workpiece falling or flying out of the accident. Therefore, in order to ensure the safe production of turning processing, special attention must be paid when clamping the workpiece. Choose suitable fixtures for parts of different sizes and shapes. Regardless of the three-jaw, four-jaw chuck or special fixture and the main shaft connection must be stable and reliable. The workpiece should be clamped and clamped, and the sleeve can be used for clamping large workpieces. Ensure that the workpiece does not shift, fall off, or throw out when the workpiece is rotated at high speed and subjected to cutting force. If necessary, use top clamps, center frames, etc. to enhance clamping. Remove the handle immediately after the card is tightened.
3. Safe operation of lathe.
Before working, check the machine tool thoroughly and confirm it is good before use. The clamping of the workpiece and the tool ensures the correct position, firmness and reliability. During the machining process, the equipment must be stopped when changing tools, loading and unloading workpieces, and measuring workpieces. Do not touch the workpiece or wipe it with cotton silk when rotating. It is necessary to select the cutting speed, feed rate and cutting depth appropriately, and no overload processing is allowed. Workpieces, fixtures and other sundries must not be placed on the top of the lathe, the tool rest, and the bed. When using a file, move the turning tool to a safe position, with your right hand in front and your left hand in the back to prevent the sleeves of your clothes from getting caught. The machine tool must have a dedicated person responsible for use and maintenance, and other personnel must not use it.
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CNC Lathe Turning Complex Shape Parts Groove
An example of a larger CNC lathe turned part.
The left part of the picture is a larger stainless steel turning part. Material SUS304, hexagonal opposite side H (height) 45mm, turning thread, turning inner wall, two-level through hole. Although the shape and installation are simple, the machining volume of turning is large. The big picture is attached.
Custom Copper Precision Turning Parts
Our company is good at turning all kinds of copper parts, all kinds of valve parts, electrical bronze parts, brass nuts, mobile phone antennas, external knurling (straight grain / twill / net grain) and so on. The picture on the left shows a turned copper core. Used in valves, the material is C3604 fast-cutting steel brass, and the copper turning parts customized according to customer requirements are used as the valve stem and valve core. Used in valves of internationally renowned brands. Automatic turning and forming, after the head milling edge and the rod milling edge, the angle is 60 degrees. Slotted head. The outer diameter is 12.7mm, and the total length is 70mm. The forming turning tool has been used many times in the processing of this copper precision part. In order to solve the accuracy of the R angle and chamfering of the inner groove, CNC machining was initially adopted. Later, in order to save costs, automatic lathe processing was used.
Fixture and tool setting of lathe turning parts
Clamping of turning tools
1) The shank of the turning tool should not extend too long from the tool holder, and the general length should not exceed 1.5 times the height of the tool shank (except for turning holes, grooves, etc.)
2) The center line of the tool bar of the turning tool should be perpendicular or parallel to the cutting direction.
3) Adjustment of the height of the tool tip:
Non-standard OEM Small electronic turning parts
Our company customizes all kinds of precision automatic lathe processing parts for various industries, especially the electronics industry. At present, hundreds of products have been developed for many well-known companies in the world. Has rich experience in research and development.
Main materials: aluminum, copper, stainless steel, titanium, alloy, steel, iron, carbon steel, magnesium, plastic, acrylic
In addition to automatic lathes, there are auxiliary equipment: desktop lathes, drilling machines, milling machines (grooving machines), tapping machines, rolling machines, etc., which can complete more processes of automatic lathe processing parts.
The left is a typical turning part of an automatic lathe: embedded nut used in injection molding